In a world increasingly focused on sustainable development, technologies that convert waste into valuable resources are receiving unprecedented attention. Vary Tech's waste tire pyrolysis equipment stands as a representative of this innovative wave, bringing a revolutionary change to the waste tire recycling industry
Table of content:
Revolutionary pyrolysis technology
Comprehensive benefits of a composite nature
Waste tires are processed using equipment such as wire drawing machine, ring cutting machines, dual-axis shredders, steel wire separators, disc screening, and magnetic separation to achieve precise analysis of rubber blocks (particles) and coarse and fine steel wires. Following the separation process, the rubber blocks (particles) are subjected to chemical decomposition under anoxic conditions, where large organic compounds begin to break down into smaller molecules, transforming into pyrolysis oil, pyrolytic carbon, and pyrolysis gas. This technology is not only capable of processing car tires but is also applicable to a variety of waste rubber products, offering an innovative solution for waste tire recycling. The main technological advantages are reflected in high resource utilization, a high level of intelligence, enhanced safety and stability, and environmental friendliness.
The primary outputs of pyrolysis include pyrolysis oil, pyrolysis carbon, and pyrolysis gas. The pyrolysis gas is repurposed within the pyrolysis system, and the thermal energy is recycled. Both pyrolysis oil and pyrolysis carbon boast a wide market potential. Pyrolysis oil constitutes approximately 40% to 45% of waste tire chunks (particles), whereas pyrolysis carbon makes up about 35% to 38%. The content of steel wire fluctuates depending on the raw materials used. With continuous operation, the system's maximum daily capacity can reach as high as 200 tons.
The entire production line employs DCS or PLC systems, ensuring fully automatic control. It is also equipped with multi-point temperature monitoring and intelligent control systems to guarantee precision and controllability in temperature during the pyrolysis reaction process. The system supports remote access and control, which significantly enhances management efficiency and response speed.
The entire production line is equipped with multiple levels of emergency discharge, safety valves, pressure relief valves, emergency shutdown, emergency smoke exhaust, and other safety devices. The key components incorporate fireproof and explosion-proof designs to ensure safety under extreme conditions.
The entire production line employs integrated flue gas purification technology, effectively managing pollutant emissions. The flexible combined sealing technology ensures that the entire pyrolysis process remains sealed, preventing any release of dust or volatile substances. Upgraded to the third generation of oil and gas sealing, as well as feeding and discharging sealing, it guarantees an oxygen-free environment throughout the process, inhibiting the formation of dioxins, while solidifying heavy metals in the carbon slag, thereby reducing heavy metal pollution.
Whether the pyrolysis of waste tires has obtained international and domestic authoritative certifications can, to some extent, reflect the market recognition of its technology. Vary Tech's waste tire pyrolysis equipment is independently developed and manufactured, and has passed the evaluation of scientific and technological achievements organized by authoritative institutions. It is recognized as "the pyrolysis technology equipment for organic solid waste provides an effective technical approach for the treatment and disposal of organic solid waste, and the treatment scale and some technologies have reached the domestic leading level". It provides an effective solution for the resource utilization of solid waste in traditional and new energy industries, and has successfully been selected into the national directory of advanced and applicable process technologies and equipment for industrial resource comprehensive utilization, winning multiple honors
In practical applications, this technology has been successfully deployed in many countries and regions around the world: within China, the projects in Hubei and Jiangxi have the largest capacity for pyrolyzing waste tires, processing 30,000 tons annually. Pyrolysis equipment for waste tires is commercially operated in international markets such as South Korea and Brazil, with the South Korean project processing 35 tons per day. Globally, Vary Tech has dozens of commercial pyrolysis equipment projects in operation.
Customer feedback is positive and generally believes that the technology has high production efficiency and automation, creating considerable economic value.
The waste tire pyrolysis technology developed by Vary Tech addresses the challenges of recycling and disposing of waste tires, while also delivering multifaceted positive impacts on society and the environment. Environmentally, it diminishes the reliance on landfills and incineration, thereby enhancing air quality; it also mitigates the adverse environmental effects of traditional waste tire disposal methods. In terms of social benefits, the technology fosters job creation, stimulates the growth of the local tire recycling economy, and facilitates efficient resource utilization.
The industrial application of this technology aligns with global environmental conservation objectives, offering robust support for sustainable waste management practices and making a significant contribution towards achieving carbon neutrality goals. Vary Tech's waste tire pyrolysis technology marks a substantial advancement in the recycling sector, paving a green, efficient, and safe avenue for the disposal of old tires. For recycling enterprises seeking innovation and governments dedicated to environmental enhancement, this technology undoubtedly presents a viable path to success. Looking ahead, we can anticipate the emergence of further innovative technologies, which will continue to elevate the efficiency and environmental sustainability of waste tire resource processing.
