Explore Vary Tech’s 30,000 TPA Tire Pyrolysis Plant & Recycling Line. We convert waste tires into oil, carbon black, and steel with 100% resource utilization. Contact us for a custom ROI analysis!
Case Details
Project Overview
Project Name: 30,000 TPY Comprehensive Resource Utilization Project for Waste Tires
Location: China
Material Treated: Waste Tires
Core Technologies: Waste Tire Recycled Rubber Powder Production, Large Scale Continuous Pyrolysis, and Deep Processing of Carbon Black, with 2 sets of Tire Recycling Line and Tire Pyrolysis Plant respectively
Industry Pain Points
Challenges of Traditional Waste Tire Treatment Methods
Incineration Treatment
Dense Black Smoke: Large scale piled incineration generates massive amounts of smoke and dust.
Dioxin Risk: Low temperature or incomplete combustion easily releases highly toxic dioxins and other pollutants.
Surge in Greenhouse Gases: Incineration emits large volumes of carbon dioxide, contradicting carbon neutrality goals.
Total Resource Loss: Precious rubber, oil and gas resources are wasted without recycling.
Landfill Treatment
Elastic Land Occupation: Waste tires occupy huge landfill areas for a long time.
Fire Hazards: Heat accumulation in waste tire landfills easily triggers fires.
Pest Breeding: Waterlogged tires become breeding grounds for mosquitoes and rodents, spreading epidemic diseases.
Structural Damage: Waste tires take hundreds of years to decompose, causing loose soil and poor vegetation survival.
Challenges of Primitive Waste Tire Pyrolysis for Oil Production
Open Air Open Fire Burning
Direct Emission of Toxic Smoke
Residue Permeation into Soil
Frequent Explosions and Leakages
The project aims to achieve maximum value of pyrolysis oil, carbon black, steel wire and other products during large scale treatment, and meet stringent environmental and carbon reduction standards for the Tire Recycling Line and Tire Pyrolysis Plant.
Solution
Based on mechanical crushing & sorting and oxygen free pyrolysis, Vary Tech has developed three production lines for waste tire recycled rubber powder production, waste tire pyrolysis, and deep processing of pyrolytic carbon, realizing 100% resource utilization of waste tires through the Tire Recycling Line and Tire Pyrolysis Plant.
Line 1: Waste Tire Recycled Rubber Powder Production
Through multi stage fine crushing and sorting, rubber blocks and steel wires are separated from waste tires. Rubber blocks are processed into qualified mesh rubber powder, laying a solid foundation for the subsequent Tire Pyrolysis Plant.
Line 2: Large Scale Continuous Tire Pyrolysis Plant
The line adopts Vary Tech’s independently developed 6th generation Tire Pyrolysis Plant. Under fully oxygen free conditions, crushed rubber blocks are pyrolyzed to stably produce pyrolysis oil, pyrolytic carbon and pyrolysis gas. Pyrolysis gas is recycled to the Tire Pyrolysis Plant system, pyrolytic carbon is transported for downstream deep processing, and pyrolysis oil is stored in oil tanks.
Line 3: Carbon Black Deep Processing Line
Different from ordinary manufacturers, the project integrates a carbon black modification and refining line, which deeply processes crude pyrolytic carbon into granular carbon, greatly improving the ROI of the whole Tire Recycling Line system.
Project Achievements
Treatment Scale: 2 production lines with an annual processing capacity of 30,000 tons, effectively resolving regional black pollution through the Tire Recycling Line.
The three lines ultimately convert waste tires into steel wire, pyrolysis oil and pyrolytic carbon via the Tire Pyrolysis Plant.
Steel wire accounts for 15%, usable as steelmaking raw material or processed into steel shot for metal surface treatment and derusting in shipbuilding, machinery and other fields.
Pyrolytic carbon accounts for 40%, applicable as industrial reinforcing agent, fuel additive, or coating and ink pigment.
Pyrolysis oil accounts for 35%, usable as refinery feedstock, industrial fuel oil for steel, cement, boilers and power generation, or high quality feedstock for Sustainable Aviation Fuel (SAF).
Pyrolysis gas accounts for 10%, recycled to the Tire Pyrolysis Plant system to significantly reduce operating costs.
Why Choose Vary Tech？
With nearly 20 years of experience in solid waste management, Vary Tech has mastered three core technologies: mechanical crushing & sorting, oxygen free pyrolysis, and rapid aerobic fermentation. It provides full chain one stop services including R&D, design, manufacturing, engineering and after sales service for Tire Recycling Line and Tire Pyrolysis Plant projects, serving 1,000 solid waste treatment enterprises worldwide.
Vary Tech provides customized and precise delivery with Lego style process combinations from front end fine crushing to back end continuous pyrolysis. For both targeted mesh rubber powder production and large scale Tire Pyrolysis Plant capacity, it offers one stop turnkey services from design to operation based on raw material characteristics and investment scale.
Want to know the detailed ROI calculation for waste tire comprehensive utilization? Contact us now for a customized solution for your Tire Recycling Line and Tire Pyrolysis Plant!
