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Waste Tyre Recycling Treatment

Name: Waste Tyre Recycling Treatment
Brand: VARYTECH
Availability: InStock
Rating: 5 (1 reviews)

Disposal material scope: Automobile tires, engineering tires and other waste rubber products
Product: Pyrolytic tar; Pyrolytic carbon; Steel wire; Non-condensing combustible gas.
Capacity : As required
Operating Model: Continuous Model (feed, discharge, operation); Batch Model
Heating Method: Indirect heating, adjustable constant temperature heating
Main furnace material : Stainless steel inner cylinder
Automation: PLC/DCS Control, fully automatic intelligent control, low labor intensity

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Description

The equipment is applicable to the recycling of waste tires and waste rubber products. The oxygen-free pyrolysis technology is used to decompose the high molecular polymer in the waste tire. The high molecular polymer breaks after the thermochemical reaction and returns to the state of small molecule or monomer to produce the pyrolytic gas, pyrolytic carbon and steel wire. The non-condensable gas enters the combustion chamber for combustion and heating. The burning high-temperature flue gas absorbs most of the heat energy through the main pyrolysis furnace and enters the back-end flue gas system for treatment and then is discharged after reaching the standard. The condensable gas forms pyrolytic tar. On the premise of safety, environmental protection, continuous and stable operation, the harmless and reduced recycling of waste tires and waste rubber products is realized.

Complete equipment is mainly comprised of:
Pretreatment system, pyrolysis module, oil receiving module, non-condensable gas purification heat utilization module, flue gas treatment module and electrical control module.

The waste tire recycling production line is composed of various types of heavy equipment. Its function is to automatically separate rubber, steel wire and fiber materials from car tires, truck tires and engineering tires.

The system adopts the crushing and sorting method to recover waste tires and carry out resource recovery and secondary application. It can realize tire crushing, steel wire separation and fiber separation, so as to obtain fine rubber particles, which can effectively deal with waste tires, and the coexistence of resource recycling and environmental protection.

Components
1.Ring Cutting + Thread Rolling Module
The bead cutter cuts out the inner bead of the tire so as to prolong the service life of the subsequent crushing equipment and improve the production efficiency; the thread rolling machine separates the steel wire in the bead to improve the value of the product.

2.Waste tire Crushing Module
The waste tires with the stop ring removed are transported to the double shaft shredder through the conveyor. The two groups of cutters rotated by the double shaft shredder cut them into rubber strips, and the rubber strips are transported by the conveyor to the disc screen for sorting. The rubber blocks larger than the gap are returned to the double shaft shredder through the conveyor for crushing again, while the rubber blocks smaller than the gap are transported to the buffer bin through the conveyor. The buffer bin can adjust the buffering capacity to ensure that the next module can be fed evenly.

3.Steel Wire Separation Module
The rubber blocks in the buffer bin are evenly transported to the steel wire separator through the conveyor and finely crushed into a mixture of rubber particles ≤ 16mm and steel wire. In the process of finely crushing, the steel wires are separated from the rubber according to the working principle of shearing and extrusion. The separated rubber particles ≤ 16mm are transported to the subsequent process through the conveyor, and the steel wire is output through the conveyor.

Note: the particle size can be adjusted as required by customers.

4.Dust Removal Module
In the crushing process of waste tires, we will use negative pressure to collect the dust at the main places where the dust is generated, so as to ensure that the dust generated in the production process can be effectively treated.

5.Automatic Control Module
The automatic control system is used to intelligently control and integrate each single machine of the crushing production line, so as to match the production capacity of each production stage, and maximize the installed power, so as to realize the automation of the production process and maximize the output.

Technical Parameters

Item	Details
Input Raw Material	Automobile tires, engineering tires and other waste rubber products
Final Product	Pyrolytic tar: 1. Used as raw material oil for refinery; 2, directly as fuel oil. Pyrolytic carbon: carbon processing raw material Steel wire: Furnace steelmaking; Sandblasted steel shot Non-condensing combustible gas: reused in the system
Capacity	As reuired
Operating Model	Continuous Model (feed, discharge, operation); Batch Model
Heating Mathod	Indirect heating, adjustable constant temperature heating
Energy	Non-condensing gas, natural gas
Main furnace material	Stainless steel inner cylinder
Operating Pressure	±500Pa
Pyrolysis Temperature	400~600℃
Automation	PLC/DCS Control, fully automatic intelligent control, low labor intensity
Environmental Protection	All emissions are in line with the most stringent local emission index requirements

FAQ：

Who are we?
Vary Tech specializes in advanced pyrolysis technology for recycling waste materials such as tires, plastics, and sludge, converting them into valuable resources.
How can we guarantee quality?
We guarantee quality through rigorous testing, the use of high-grade materials like stainless steel for our main furnace, and fully automated intelligent control systems (PLC/DCS).
What can you buy from us?
You can purchase pyrolysis equipment for solid waste, crushing and separation equipment, and complete recycling systems for various waste types.
Why should you buy from us, not from other suppliers?
Our advanced technology ensures efficient and eco-friendly recycling processes, with fully automated systems reducing labor costs and maximizing resource recovery.
What services can we provide?
We offer customized recycling solutions, installation, and maintenance services, as well as technical support and training for your team.

Key Technologies of VARY Pyrolysis Equipment

The unique combined flexible sealing technology achieves a dynamic seal leakage coefficient of less than 0.1%, solves the dynamic seal problem of large thermal desorption equipment, and successfully breaks through the technical barriers of traditional rotary furnaces that are difficult to scale up.

The unique combination sealing method realizes the dynamic sealing of the feeding and discharging process, so as to realize the continuous feeding and discharging of the pyrolysis furnace and achieve large capacity and continuous production.

The anti-coking technology combined with scraper coke cleaning device and thermal steel ball, compared with the traditional chain coke cleaning, sand and stone coke cleaning and manual coke cleaning methods, can realize non-stop and automatic coke cleaning, effectively improve the heat transfer efficiency and extend the service life of pyrolysis equipment.

Nnon-condensing gas is reused under stable pressure to maintain stable combustion, complete incineration, and controllable heating.

The reuse of hot air not only improves the thermal efficiency of pyrolysis equipment, reduces the operating cost, but also reduces the flue gas treatment.

Waste Tires Disposal Project in Hubei Province, China

The project adopts a set of large-scale continuous pyrolysis line with an annual output of 30,000 tons of waste tire rubber powder.

Waste Tires Disposal Project in Jiangxi Province, China

The project uses 2 sets of waste tire rubber powder production lines, 2 sets of large-scale continuous pyrolysis lines and 1 set of carbon black deep processing equipment, with an annual treatment of 30,000 tons of waste tires.

Manufacturing Capability

67,000㎡

Occupied area of
manufacturing base

48000㎡

Floor area

200+

Manufacturing staff

200 sets

Annual capacity

200 million RMB

Annual output value

Engineering Service

The company has a group of experienced environmental engineering professionals who can provide professional engineering and technical services. We can systematically undertake customer project engineering installation, after-sales service, and managed operations, offering various series of solutions for the utilization of urban and rural solid waste resources through various modes such as BOT, BOO, and BT.

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Contact Us: 1310# Liangtang East Road, Economic and Technological Development Zone,Changsha, Hunan, China; [email protected]; 0086-731-82791047

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